Effistack India Pvt. Ltd., is a leading manufacturer of Industrial Storage Systems and industrial Automation specialized in providing innovative and customized solutions for Storage management.

Empowered by highly skilled Engineers and work force, we provide the most cost-efficient product. Our comprehensive portfolio of products is tailored to suit our client’s individual requirement and provides exceptional value and efficiency.

Selective Pallet Racking

Selective Picking Pallet Racks are the simplest and basic racks. They are a versatile choice providing 100% selectivity to every load such that you can access every pallet. However, they require numerous aisles and result in lower storage density than some other alternatives. For faster moving product and the best access, Selective Racks are the system of choice.

Basic Components

• Frame : Formed by two uprights joined with horizontal ties and diagonal ties secured together with fasteners. Bottom supports bolted to the upright base securing the frame to the ground by means of anchor bolts.
• Upright : Cold formed lipped ‘C’ sections. They come in two types of sections, i.e. 100 x 50 x 20 mm & 100 x 70 x 20 mm with 1.6, 2, 2.5 or 3 mm thickness. A wide range permits economical selection considering required variables such as load capacity and height. Standard load capacity is up to 20 tons per upright frame and standard height is up to 10 meters. Frames with more load capacity and length can be provided using special 8 bend formed sections. Equally spaced slots are at 100 mm pitch on upright, making the system flexible in terms of beam position.
• Beam : Beams are direct load carrying horizontal members. Brackets welded to the ends of the beam hook it onto the uprights. It comes in different profiles depending upon the application, viz. Double ‘C’ box beams and Lipped ‘C’ box beams for pallets, Sigma profile beams for loose component shelving and Step box beams for pallets as well as shelving. Standard length available is up to 3 meters and standard load capacity is up to 3 tons per level. Capacity and length exceeding the above can be provided in special cases.
• Row Spacers : Used to connect back-to-back frames.
• Wall Ties : Used to connect single row of racks to a wall.
• Block Ties : Used to connect row of racks across aisles.
• Accessories Shelving Panels : Drop over steel panels used with Sigma section beams or Step box beams for carton, bin or loose material storage. Cold formed from galvanized sheets can also be provied with painting or powder coating.
• Gratings : Application same as shelving panels but used for heavy loads and where water sprinkler systems are installed, also used with step box beams.
• Pallet Support :Needed where various depth of pallets are to be used. Simply kept on Box or Step Box beams.
• Back Stopper : To prevent pallets from overturning.
• Column Guard : To protect corner uprights against fork lift impact.
• Frame Protector : To protect the end frame against fork lift impact.

Multi Tier Shelving

Multi-Tier shelving and racking is mainly used for storage and order picking of non-palletized goods, bins, cartons or other storage units containing small parts and components and for bulk storage. The modular system accepts numerous accessories which can also be added later on. Designed to suit diverse requirements, these accessories allow storing of almost all goods.

Possible variants are:

Multi-Tier Shelving Racks, Multi-Tier Flow Racks, Single or Multi-Tier Racks at Ground and Plain Mezzanine at the top for office or Multi-Tier Plain Mezzanine.

Multi-Tier shelving and racking provides good space utilization which directly results in multiplication of the available floor space and reduced order processing times as additional level allow creating extra order picking aisles, storage, manufacturing and area for assembly or office.

Stairs are an integral part of the system and material lift can be used as an option to connect the walkways on different tiers. Racks can be provided with plain shelving or flow shelving for FIFO system.

Mobile Compactors

Compactors also work on the principle as mentioned above and are used for storing small material in warehouses or for storing documents in office. Small compactors are enclosed from all sides and are centrally lockable thus ensuring security of item and documents.

Generally these racks are equipped with chain and sprocket mechanism and are operated manually by an ergonomically placed wheel provided at the front of each unit. In case of heavy loads, an option of electrically operated compactor is also available.

Mobile Pallet Racking

Mobile pallet racking is the best solution for storing pallets with maximum selectivity along with high storage density. It saves warehouse space by reducing the amount of room dedicated to working aisles. Mobile racking comprises electrically – driven trolleys on to which pallet racks are mounted. These move sideways closing up the space, normally used for aisles. The closed aisles are reached by moving all the racks sideways.

The trolleys are steel construction. They incorporate wheels and drive assemblies. The wheels are guided on rails and are fitted with self-aligned ball bearings. Wheels and bearings are designed for high loads and durability.

Every trolley unit is driven by reduction geared motor which is linked to wheels. All motors are electrically connected and synchronized so that equal motion is achieved throughout the system.

The mobile trolleys run on wide surface flange and high grade steel rails to distribute the imposed loads across the floor evenly. For safety in the aisles, each trolley is fitted with a low level kick bar linked to sensors. When touched by even the slightest pressure, the moving trolleys are immediately brought to a standstill.

Racks can be operated by pressing a button on the operator panel at the front of each rack. High-end systems are managed by PLC. The PLC activates the electric motors on the trolleys causing them to open up the correct aisles. Sophisticated remote controls and mechanism are also available for computerized management.

Drive in Racks

Drive-in & Drive-through Racks offer the ability to store a large amount of similar loads in a smaller area. Selectivity is sacrificed but the storage density is outstanding. Drive-in racking can store up to 75% more pallets in the same space than selective racking – depending on the application. It requires fewer aisles and has better cubic storage.

Drive-In Racks allow a lift truck to enter the rack from one side to pick up or pull out pallets. This is done because pallets can slide backwards on a continuous rail. Fork lifts drive into the rack to access pallets two or more deep. You are limited in the depth of storage for a particular bay by the size of your facility.

• Drive-in: This is a Last-In, First-Out arrangement.
• Drive-through: This is a First-In, First-Out arrangement.

Basic Components

• Frame & Upright : Same as in Selective Picking Pallet Racks
• Pallet Runner : Pallets are kept on a pair of runners which run throughout the depth of a system. The runner’s side profile acts as a guide for pallets
• Runner Brackets : These are mounted on the upright frame and support the pallet runner
• Joining Piece : Used to join runners
• Beams : Beams are direct load carrying horizontal members used to connect the vertical frame from top laterally, to make it a cohesive structure
• Top Runners : Members to connect frames from top longitudinally and not for loading purpose
• Top Bracings : Diagonally connected to top runners for better stability of system
• Guide Rails (Opional) : Fixed to the ground with the help of anchor bolts and provided to guide fork lift. Fork lift also needs to be attached with side guide rollers

Dynamic Pallet Flow Racks

Flow Storage consists of two elements : A static rack structure and dynamic flow rails. The flow rails are a track/roller system set at a decline along the length of the rack. Flow rails allow loads to move by gravity from the loading end to the unloading end. Each flow lane includes self – energized speed controllers (brakes) to gently control the speed of movement within the flow lanes. As a load is removed, the loads behind it move forward to the unloading position. The flow system depth, height and width are limited only by the size of your facility and the capabilities of your material handling equipment. Flow storage solutions are used in situations where storage density and inventory rotation are priorities. The Picking and replenishment aisles are separate.

Live Cartoon Storage

These systems are gravity-driven and perfect for applications where numerous variety items need to be picked manually. Stock presents on a First-In/First-Out basis which ensures inventory rotation. Separating the loading aisle from the retrieval aisle allows pickers to operate more efficiently. Carton Flow, with its tilted shelves which improve visibility and order accuracy is the perfect answer for split case or piece picking. Other options such as impact decks and intermediate supports can help guard against warehouse abuse and prolong system longevity. Carton Flow can be integrated with conveyors and other storage solutions to create functional pick modules and warehouse product picking efficiency.

It can also be used as composite racks for pallet storage at top levels and flow racks at bottom levels. But the best spaceutilization is through Multi-Level Systems.

Carton Flow can dramatically improve warehouse efficiency by organizing product and rotating stock automatically. Long,straight, dedicated lanes maintain product organization and keep labor costs down. The simplicity of gravity-driven systemsrequires less capital than maintenance-prone automated systems. In addition to this, tracks can be added to the existing palletrack with minimal effort to convert it to Carton Flow.

Basic Components

• Frame & Upright: Same as in Selective Picking Pallet Racks
• Frame: Sturdy steel welded frame made from formedsection with a provision of mounting roller tracksadjustable @ 25 mm. Slope of frame can be adjusted from0o to 15o with a gradient of 1/2 o. Other features are in-builtfront stopper and flat front and back surface for labeling.Standard size available is up to 2.7 mtr. X 2.7 mtr. with aload capacity of 1500 Kg. Special size and load capacity canbe provided on demand
• Roller Track: Made from encapsulated 12 bend sectionsteel profiles having a provision for rollers either @ 55 mmor @ 45 mm. Rollers are snap-fitted to self-locking slotsprovided in tracks
• Rollers: Based on the need and application rollers ofdifferent diameters with different material and color, eithercollared or plain are available. These rollers posses a selflubricatingproperty and rotate on hardened and groundaxles made from high quality steel

Cantilever Storage

The ideal solution for the storage of oversized goods or bulky items is Cantilever Racking. The list of items to be stored includes plastic tubing, steel pipes, profiles and wooden planks. Cantilever Racking can be manufactured for single or double-faced usage. Adjustable Cantilever arms allow easy adjustment to different kinds of storage height and loads.

Cantilever Racks can also be placed on mobile trolleys and used with all the features of compactors.